πΊConcrete Design to EuroCode 2
Posted on January 9th, 2018 in Webinars
Summary
The sources provide a detailed overview of the MasterSeries software's capabilities for concrete design, primarily focusing on its use in structural analysis, beam design, frame design, and Finite Element Analysis (FEA) for slabs, all aligned with Eurocode 2.
MasterSeries Product Overview and Concrete Capabilities
The MasterSeries platform consists of three main product ranges: the Building Design Suite (the "big" suite), the Lighter Power Path Suite, and a custom suite where users can select only the required components. All three ranges are capable of handling concrete design.
β’ Building Design Suite: This core suite includes the Analysis Center and BIM integration, with concrete design available as an add-on.
β’ Power Pad Suite: This option is capable of handling 100 member frames and concrete design.
β’ FEA Add-on: The Finite Element add-on (available for the Building Design Suite or Power Pad) allows for the design of flat slabs, transfer slabs, shear walls, and rafts.
β’ Standalone Modules: Separate modules are available for retaining walls and pile caps, although these were explicitly noted as not being covered in the presentation.
β’ Software Components: Whether using the Building Design Suite or Power Pad, users interact with MasterFrame, which serves as the analysis component of these programs.
Concrete Beam Design
Concrete beam design can be accomplished using the commercial version of the Concrete Beam Designer (which handles up to 16 continuous spans) or via the MasterFrame integration.
β’ Free Version: A free version of the Single Concrete Beam Designer is available from the website for simple, single-span beams.
β’ Design Process: The concrete beam designer supports simple, isolated, simply supported, continuous, and cantilever beams. Users can define the number of spans (e.g., inserting a span to go from two to three spans), set section sizes, apply loading (dead load and live load per metre squared), and specify slab spacing to automatically magnify loads.
β’ Eurocode Considerations: The design process specifically accounts for the difference between the legacy BS code (bending moment diagrams) and the Eurocode method, which uses a distorted force diagram incorporating "shear drag". The shear drag is limited and never gets bigger than the support maximum moment.
β’ Reinforcement: The software suggests reinforcement (e.g., sidebars for beams deeper than 750 deep). Users can easily adjust the suggested reinforcement (e.g., 3x16s, 4x20s) by left and right-clicking with the mouse to increase, decrease, or remove bars.
β’ Frame Interaction: The beam designer can simulate the effect of upper and lower columns (and their heights) which will affect the resulting moments in the beam.
Frame Analysis and Optimization
For frames, the MasterSeries uses MasterFrame for analysis.
β’ Loading Patterns: For concrete (or rigid steel) structures, it is essential to handle additional loading patterning. Loads are designated into groups (e.g., D1/L1, D2/L2) which facilitates the simple creation of alternate load patterns (maximum, minimum, maximum). The software assumes permanent dead loads are not patterned, adhering to a "sensible approach" taken in the Eurocode.
β’ Load Application: Users can apply uniform loads, point loads (e.g., representing a thick wall), and more complex loads like thermal expansion, shortening, or off-centre torsion for edge beams.
β’ Redistribution: The software provides a "very, very powerful" method for redistributing moments . Instead of applying a fixed percentage arbitrarily, the user can determine how much redistribution is necessary, viewing the impact via a gray line on the moment diagram. Redistribution up to 30% was demonstrated to help the reinforcement work .
β’ Column Design: Column design checks are rigorous, analyzing axial capacity alongside moments in both the X and Y directions, checking uniaxial moments, and biaxial moments (dominant X or Y). The program classifies columns as slender or otherwise, using the $K_1$ and $K_2$ factors recommended in the UK's National Annex, as the Eurocode itself lacks specific guidance on effective length and classification.
β’ Pad Foundations: Pad foundation design requires setting parameters like concrete class (e.g., C32/40), surcharge, and safe working pressure. Checks include beam shear (straight across the face, checked at $D$ from the column face) and column head punching shear (checked at 1D and 2D perimeters). The design accounts for issues arising from asymmetrical column placement, which creates pressure problems and affects punching shear.
Finite Element Analysis (FEA) for Slabs
When designing large structures, such as 3D frames with transfer slabs or flat slabs, the FEA capability is used.
β’ Pattern Loading in FEA: For FE surfaces, users define load patterns by selecting panels that belong to different load sets (D1L1, D2L2, etc.), which allows the system to pattern the loading automatically. Patterning is run either East-West or North-South, but never both simultaneously, to avoid doubling the load.
β’ Attached Beams: When modeling drop beams attached to a slab, the section size defined should only be the depth projecting below the slab, not the full depth, and they should be defined as rectangular beams.
β’ Meshing: The program automatically meshes surfaces (default resolution is 1 meter). Users can review graphical error results and apply local mesh intensities (e.g., down to 0.25 meters radius) around critical nodes or high-stress areas to reduce errors.
β’ Design Moments: Results can be displayed using $M_x$ and $M_y$ moments, but the more applicable results for concrete slab design are the Wood and Armer moments (MRX and MRY). Peak smoothing can be applied to handle high local moments near supports.
β’ Strip Averaging (Banding): To achieve a more pragmatic reinforcement design for slabs, users can employ strip averaging (banding). This averages the moments over a defined width (e.g., 1 or 2 metres, based on column strip dimensions). This technique reduces the moment required for design compared to using the unique peak values.
β’ Punching Shear in FEA: Currently, the software allows inspection of stresses around columns, but users would need to perform a manual check on punching shear using external tools (like spreadsheets from the Concrete Society) by taking the column reaction and floor loading area.
β’ Deflections: To obtain a realistic deflection assessment for serviceability checks, users can modify the material factor (Young's modulus) to account for cracked sections (with or without short-term or long-term creep), which is a very onerous check.
Customization and Defaults
MasterSeries allows extensive customization of design rules and parameters (over 100 parameters).
β’ Saving Defaults: Users can save specific settings (like covers, assumptions for column bracing/restraint, and methods of detailing) as a default file (e.g., "multi-story"). These settings are then automatically used in subsequent new files.
β’ Load Manipulation: The MasterFrame environment allows for easy manipulation of loads, such as deleting a load by setting its value to zero or using the "Kill" function, or copying loads to multiple members in copy mode. Global editing is available for changing the load values on multiple members simultaneously.
Summary with Timestamps
The following table summarizes the key topics and features of the MasterSeries concrete design software discussed in the sources, organized chronologically with timestamps.
Time Range | Summary / Key Point |
00:00:03,440 β 00:01:34,000 | Product Range and Core Capabilities |
00:00:16,560 β 00:00:35,440 | MasterSeries offers three product ranges that can handle concrete: the Building Design Suite, the Lighter Power Path Suite, and a customizable option. |
00:00:52,640 β 00:01:00,400 | The Building Design Suite includes the Analysis Center and BIM integration, with concrete design as an add-on. |
00:01:21,520 β 00:01:34,000 | The Finite Elements add-on (FEA) can be added to the Building Design Suite or Power Pad to design flat slabs, transfer slabs, shear walls, and rafts. |
00:01:36,479 β 00:01:46,640 | The Power Pad Suite can handle up to 100 member frames and concrete design. |
00:01:51,840 β 00:02:00,000 | Standalone modules exist for retaining walls and pile caps, but they were not covered in the demonstration. |
00:03:17,840 β 00:03:25,280 | The Master Series licensing is customizable (e.g., users can purchase a mix of concrete, composite, and steel licenses). |
00:03:40,240 β 00:04:41,840 | Concrete Design Options |
00:03:43,680 β 00:04:07,440 | A free version of the Single Concrete Beam Designer is available from the website for simple, single-span beams. |
00:04:08,000 β 00:04:20,880 | The commercial Beam Designer can handle up to 16 continuous spans and provides detailing and scheduling. |
00:04:37,360 β 00:04:41,840 | MasterFrame is the analysis component available for general concrete design. |
00:05:00,800 β 00:11:16,160 | Continuous Beam Design Demonstration |
00:05:53,920 β 00:06:01,040 | Spans can be inserted, changing a 2-span beam to 3 spans. |
00:06:19,760 β 00:06:47,040 | Loading can be applied as $\text{per m}^2$ (e.g., dead load 4.8, live load 4) and loads are magnified automatically based on specified slab spacing (e.g., 4.5 m). |
00:07:44,800 β 00:07:48,080 | For deep beams (e.g., 750 mm deep), the software suggests sidebars. |
00:08:06,320 β 00:08:26,000 | Users can easily adjust suggested reinforcement (increase, decrease, or remove bars) using the mouse. |
00:08:58,480 β 00:09:31,200 | Eurocode concrete design uses a force diagram incorporating "shear drag," which is different from the legacy BS bending moment diagrams. The shear drag is limited and never exceeds the support maximum moment. |
00:10:43,280 β 00:11:16,160 | The beam designer can simulate the effect of upper and lower columns (based on height/stiffness), which influences the resulting moments in the beam. |
00:11:36,920 β 00:20:34,240 | Frame Analysis and Loading Patterns |
00:12:35,200 β 00:12:53,360 | Concrete or rigid steel structures require handling additional loading patterning. |
00:14:20,600 β 00:14:35,600 | Patterning is achieved by designating loads into groups (D1/L1, D2/L2). |
00:15:34,720 β 00:15:40,640 | The software supports unusual loads, including thermal expansion, shortening, and off-centre torsion for edge beams. |
00:16:30,400 β 00:16:51,520 | Load patterning assumes permanent dead loads are not patterned (D2 is the same as D1), aligning with a sensible approach in the Eurocode. |
00:18:24,240 β 00:18:40,240 | Notional horizontal forces can be applied to introduce additional moments into the frame. |
00:19:02,840 β 00:20:07,520 | Alternate loading patterns often generate higher moments (e.g., 407 kNm vs 382 kNm for all spans loaded), requiring greater reinforcement. |
00:22:33,320 β 00:26:31,200 | Moment Redistribution |
00:22:33,320 β 00:22:57,600 | MasterSeries handles moment redistribution powerfully, allowing users to determine the needed percentage (up to 30% demonstrated) and view the impact via a gray line on the diagram. |
00:26:09,840 β 00:26:31,200 | Applying redistribution (e.g., 10%) can solve design problems without requiring additional steel. |
00:26:33,760 β 00:28:41,880 | Column Design |
00:26:37,600 β 00:27:00,000 | Column design determines if the member is slender and uses the K1 and K2 factors from the UK National Annex for effective length and classification, as the Eurocode lacks specific guidance. |
00:27:17,200 β 00:27:42,320 | The program checks axial capacity, nominal moments, uniaxial moments (X and Y), and biaxial moments (dominant X or Y). |
00:29:05,040 β 00:33:20,000 | Pad Foundations |
00:29:05,040 β 00:29:32,120 | Pad foundation design requires setting parameters like concrete class ($\text{C}32/40$), surcharge, and safe working pressure. |
00:30:49,840 β 00:31:08,480 | The system checks beam shear (straight across the face, checked at D from the column face, and at the column face). |
00:31:12,520 β 00:31:25,840 | Column head punching shear is checked at the 1D and 2D perimeters. |
00:31:56,160 β 00:32:11,280 | Asymmetrical column placement (e.g., offset) causes pressure problems and can affect punching shear checks. |
00:33:24,080 β 00:46:16,000 | Finite Element Analysis (FEA) Setup |
00:34:40,360 β 00:34:45,840 | For pattern loading on FE surfaces, users define panels belonging to D1/L1 and D2/L2 groups. |
00:37:34,480 β 00:37:40,240 | FE patterning is run either East-West or North-South only, never both simultaneously, to prevent doubling the load. |
00:39:11,840 β 00:39:28,320 | For rafts, a subgrade modulus (e.g., $10,000 \text{kN/m}^3$) is defined, along with optional compression-only constraints to allow uplift. |
00:40:57,920 β 00:41:03,280 | Attached beams (drop beams) are defined as rectangular beams, defining only the depth projecting below the slab (not the full depth or a T-section). |
00:42:11,120 β 00:42:13,520 | The program automatically meshes surfaces with a default resolution of 1 meter. |
00:45:05,440 β 00:45:51,320 | Local mesh intensities (e.g., down to 0.25 m radius) can be applied around critical nodes or high-stress areas to reduce errors. |
00:47:58,160 β 00:54:40,480 | FEA Results and Slab Design |
00:48:05,600 β 00:48:10,320 | Wood and Armer moments (MRX and MRY) are the applicable moments for concrete slab design, rather than MX or MY moments. |
00:48:45,440 β 00:48:52,080 | Peak smoothing can be applied (e.g., at 0.3 m) to handle high local moments occurring near supports. |
00:52:45,440 β 00:53:02,360 | Strip averaging (banding) is used because concrete slab reinforcement is designed for the average moment over a defined width, not the unique peak value. |
00:53:21,200 β 00:54:40,480 | Averaging moments over a wider column strip width (e.g., 2 meters, based on a 4x5 meter grid) significantly reduces the required design moment. |
00:57:46,440 β 00:58:26,280 | Punching shear around column heads currently requires a manual check (e.g., using spreadsheets from the Concrete Society) based on column reaction and floor loading area. |
00:58:33,280 β 00:59:22,960 | For realistic deflection checks (serviceability), the Young's modulus can be factored (down to 0.167 for long-term creep) to account for cracked sections. |
01:00:05,440 β 01:11:20,960 | Customization and Tools |
01:00:05,440 β 01:00:09,280 | The software allows customization of over 100 parameters. |
01:00:51,920 β 01:01:14,360 | Custom settings (e.g., covers, column assumptions) can be saved as a default file (e.g., "multi-story") and automatically applied to new files. |
01:01:48,320 β 01:01:53,360 | Loads can be removed by setting the value to 0 or using the "Kill" function. |
01:01:59,440 β 01:02:27,520 | Loads can be copied to multiple members using copy mode. |
01:03:36,240 β 01:03:48,720 | Global Editing allows users to change load values on multiple members simultaneously. |
01:09:13,760 β 01:10:25,080 | Complex loading cases (patterns) can be imported from previously saved files. |
01:10:54,920 β 01:11:06,040 | There is an option to add or remove a load group factor in multiple loading cases simultaneously. |